THE PYROLYSIS PLANT DESIGNED BY HENAN BARUI, IS WITH REASONABLE EQUIPMENT STRUCTURE AND OPTIMAL PROCESS OPERATION METHOD, TO RECYCLE WASTE TIRES, PLASTICS, ALUMINUM PLASTIC COMPOSITES, OIL SLUDGE AND OTHER PETROLEUM INDUSTRY PRODUCTS. THE END PRODUCTS AFTER RECYCLING ARE MAINLY FUEL OIL, CARBON BLACK AND OTHER BY-PRODUCTS. THE DETAILS OF PYROLYSIS PLANTS ARE AS FOLLOWS:
Section 1. Models of Pyrolysis Machines
| Model | RP500 | RP1T | RP2T | RP3T | RP5T | RP10T | RP12T | RP15T |
| Max. Capacity | <500 kg per batch | 1200 kg per batch | 2400 kg per batch | 3600 kg per batch | 6000 kg per batch | 10000 kg per batch | 12000 kg per batch | 15000 kg per batch |
| Working time per batch | 8 – 12 hours | 10 – 14 hours | 12 – 16 hours | 14 – 18 hours | 16 – 20 hours | 18 – 22 hours | 20 – 24 hours | 22 – 26 hours |
| Workers per day | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 3 |
| Water consumption per batch | 0.5 – 1.5 m3 | 1 – 2 m3 | 1 – 2 m3 | 1 – 2 m3 | 2 – 4 m3 | 3 – 6 m3 | 3 – 6 m3 | 3 – 6 m3 |
| Average Power consumption per hour | 12 kw | 12.5 kw | 14.5 kw | 14.5 kw | 19.5 kw | 27.5 kw | 30 kw | 30 kw |
| Fuel consumption per batch | That depends on fuel type and processed materials | |||||||
| Delivery list | 1. Complete sets of Reactor 2. Oil vapor separator 3. Condensers 4. Oil transfer tanks 5. Tail gases recovery and utilization devices 6. Smoke purification devices 7. Electricity control cabinet 8. Pipelines and pipeline fittings, which are already installed with the equipment 9. Instrument and meters, which are already installed with the equipment 10. Valves, which are already installed with the equipment 11. Safety valves and alarm, which are already installed with the equipment 12. Sight glasses, which are already installed with the equipment 13. Other system materials, like electricity, bolts and nuts… | |||||||
| If you have any question on the operation or delivery list, please contact us for getting more service. | ||||||||
Section 2. Pictures of Pyrolysis Machines
Section 3. Working Theory of Pyrolysis Process
Through high temperature reaction, make the high polymer materials become hydrocarbon products. Common high polymer materials are like PP plastics, PE plastics, PS plastics, ABS plastics, PMMA, rubbers, and so on. The formula as followings:
（-CH2-CH2-）n —— n[C+H2+CH4+C2H6+C3H8+C4H10+C5H12+…+C11H24+…C20H42+…]
(Notes: C5H12 ~ C11H24 is gasoline fractions, C12H26 ~ C20H42 is diesel fractions, C20 or more is heavy oil)
High polymer materials pyrolysis refers to the anaerobic or anoxic conditions and the proper temperature, materials’ backbone polymer having an unsaturated bond rupture, end products are mainly monomers, dimers, oligomer and debris, with resultant polymerization for a variety of olefins, whereby volatiles extrusion process and the formation of solid carbon, which are main components of the fuel oil, pyrolysis gas, carbon black, which are stored for sale. The component of products under different pyrolysis method and temperature is different. The equipment structure plays an important role on the reacting condition and operation method, which affects final products, work efficiency and work life a lot.
The simple schematic diagram is as follows:
Section 4. Categories of Pyrolysis Machines
So far, there is no unified standard on the classification of pyrolysis machines. According to the market convention, there are 3 commonly used classification methods: one is classified according to the raw materials of feeding pyrolysis machines, one is classified according to the installation type of pyrolysis machines, the other one is classified according to the method of raw materials feeding and slags discharging. Besides, to each classification, the pyrolysis machines are still different because the small modification is necessary for the construction environment, weather characteristics, policy and regulations, customers’ special requirement, and so on. The following introduces more about the different categories of pyrolysis machines.
4.1 Classification by Raw Materials
According to different processed raw materials, pyrolysis machines are divided into tires pyrolysis machine, rubbers pyrolysis machines, plastics pyrolysis machines, aluminum plastics pyrolysis machines, oily sludge pyrolysis machines, oily sand pyrolysis machine, residue oil pyrolysis machines, and so on.
4.2 Classification by Installation Type
According to different installation type, pyrolysis machines are divided into skid-mounted type pyrolysis machines and on-site installation type pyrolysis machines. Since skid-mounted pyrolysis machines are installed and debugged in our workshop by our professional technicians and reviewed by our inspection engineer, so these machines have more advantages, like stable performance, short installation time, easy operation skill, and so on. Therefore, more and more clients prefer our skid-mounted pyrolysis machines. Besides, the advantage of on-site installation type pyrolysis machine is the lower prices. If the clients buy several reactors at once time, we can send the professional engineers to the client’s factory for guiding the installation of several reactors at the same time. That can save a lot on the equipment cost.
4.3 Classification by Raw Materials Feeding and Slags Discharging
According to the difference of materials feeding and slags discharging method, pyrolysis machines are divided into batch pyrolysis machines, semi-continuous pyrolysis machines and full continuous pyrolysis machines.
Besides, considering the difference of weathers, heating fuel type, electrical control system, smoke discharging standard, and others, the configurations and prices of pyrolysis machines are different. My company provides the best and most perfect configurations, operation skills, equipment layout and workshop management experience according to the special situation of every client.
Section 5. Introduction of Common Auxiliary Equipment
Section 6. Equipment Manufacture Workshop Display
Henan Barui environmental protection equipment Co., Ltd. is a comprehensive group company, which integrates technology research and design, equipment design and manufacture, equipment sales and after-sales services. The total factory land covers an area of 23 hectares, with production department, marketing department, technology department, administration department, finance department and two branches. We are committed to solid waste recycling projects, recycled oil energy projects and new energy projects. At present, the group serves many large domestic energy enterprises. International EPC project contracting is a new development strategy of the company.
Following is our workshop display for equipment manufacture.
